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<page name="Balzer&apos;s Relieving Attachment"
      xmlns="http://www.csparks.com/XMLWithoutTears"
      author="Hugh Sparks"
      date="April 28, 2007"
      url="http://www.csparks.com"
>

<s name="Introduction">
	<p>
	A <i>relieving attachment</i> (usually for a lathe) is a device
	for making form-relieved milling cutters. This article describes
	an unusual implementation that uses gears, rather
	than ratchets such as those employed by the familiar Balzar
	"backing-off device" or Ivan Law&apos;s Eureka relieving 
	attachment.
	</p>
	
	<p>
	The only description of this tool I've found is in
	William Van Dervort's <i>Modern Machine Shop Tools,</i>
	copyright 1903 by Norman W. Henley &amp; Company.
	</p>

	<p>
	Update: I located the patent, see references section below.
	The inventor's name is <i>Stephen M. Balzer,</i> who is
	frequently mis-cited as in "Balzar's relieving attachment."
	</p>

	<p>
	A brief description and illustration appear on pages 241-242
	of Van Dervoort's book. I have quoted the section almost verbatim.
	Mr. Van Dervoort was not into paragraphs, so I have 
	supplied a few to make the otherwise dense explanation 
	easier to read.
	</p>
</s>

	<p>
	<picture name="Figure 347" url="VanDervoort.png"/>
	</p>

<s name="Van Devoort&apos;s Description of the tool">
	<p>
	An ingenious lathe attachment for backing off the teeth of
	milling cutters is shown in Fig. 347. In a device of this
	character either the tool or the work must be given a
	slight in-and-out motion for each tooth on the cutter being
	relieved.
	</p>
	
	<p>
	In the case shown, the tool is held in the tool post and
	advanced to its cut in the ordinary manner. The mandrel <i>A</i>
	of the attachment has its centers slightly eccentric, the
	amount of the eccentricity being enough to produce the
	desired amount of relief on one tooth of the cutter if
	mounted directly on the mandrel.
	</p>
	
	<p>
	The arm <i>L</i> is secured to the mandrel and driven from the
	face-plate by the carrier <i>D.</i> The sleeve <i>B,</i>
	which carries
	the cutter being operated upon, revolves freely upon the
	mandrel. The gear <i>b</i> is secured to the sleeve and the gear
	<i>a</i> is loose on the sleeve, and is held from rotating by the
	arm <i>d</i> which is secured to it and rests upon the top of the
	tool <i>t.</i> Pinion <i>c</i> is carried loose on the stud 
	<i>D</i> and gears with <i>a</i> and <i>b.</i> Gear <i>b</i>
	has a smaller number of teeth 
	than <i>a,</i> and as <i>a</i> does not rotate, the rotation 
	of the pinion <i>c</i>
	around <i>a</i> advances <i>b</i> and the sleeve and cutter a certain
	fixed amount at each revolution of the mandrel. The geared
	ratio is such for any given number of teeth in the cutter
	that the advance per revolution is exactly equal to the
	circular pitch of the teeth in the cutter. The turning is
	such as to bring a tooth to the tool when the center of the
	mandrel is farthest from the tool, thus giving the relief
	as the tooth advances to the tool.
	</p>
	
	<p>
	It is evident from the above that the space between the
	teeth must be at least equal to the length of the tooth. As
	this division of space and tooth in relieved milling
	cutters is not usual, it is necessary to allow the cutter
	blank to stand still while the mandrel is moving though a
	part of its revolution. This is accomplished by making the
	circular pitch of the teeth on about one-half the
	circumference of <i>b</i> equal to that of the teeth on 
	<i>a</i> and the
	the teeth on the balance of <i>b</i> of somewhat greater circular
	pitch. For that portion where the teeth are the same on <i>a</i>
	and <i>b</i>, the pinion simply turns around both and the sleeve
	remains stationary. During the balance of the revolution,
	however, the sleeve will advance an amount equal to the
	circular pitch of the cutter's tooth.
	</p>
</s>

<s name="References">
	<p>
	<ul>
	<li><cite
		name="William Van Dervort"
		title="Modern Machine Shop Tools"
		pub="Norman W. Henley &amp; Company"
		date="New York 1903"
		page="pp. 241-242"
	/></li>
	<li><cite
		name="Howard Raymond, ed."
		title="The Balzar Backing-off Attachment, in Modern Shop Practice Vol. III - Tool Making"
		pub="American Technical Society"
		date="Chicago 1919"
		page="pp. 144-145"
	/></li>
	<li><cite
		name="Prof. D.H. Chaddock &amp; Ivan Law"
		title="The Eureka. A continuous form relieving tool for gear cutters"
		pub="Model Engineer Vol 158 No. 3794 p. 138, No. 3796 p. 280, Vol 159 No. 3804 p. 11"
		date="1987" 
	/></li>
	<li><cite
		name="Ivan Law"
		title="Gears and Gear Cutting, Workshop Practice Series Vol. 17"
		pub="Nexus Special Interests"
		page="pp. 125-*"
	/></li>
	<li><link
		name="Stephen Balzer U.S. patent - Device for Making Cutters" 
		url="http://www.google.com/patents?id=PblfAAAAEBAJ&amp;dq=535127"/>
	</li>
	</ul>
	</p>
</s>

</page>
